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Club
Happenings
by Allen Williams What a great time we all had at I do have some great useless information you can file away for future reference. Recently the A/C on my Explorer died. The compressor locked up in traffic spewing metal bits throughout the system. Since I'm such a cheapskate at heart, I decided to try to repair it myself (a $1500+ repair cost at a service center was a strong stimulant). I have learned a lot so far. The lesson for today is "how you're A/C system works". The following diagram shows a typical system and how refrigerant flows through it: The major parts are the compressor ($$$$$$), condenser ($$$$), receiver/dryer or accumulator ($), expansion valve ($) or orifice tube (cheap!), and the evaporator ($$$$). Of course, there is refrigerant that flows through all that. In a vehicle it is usually called 134a. Older cars and trucks from the early 90's back used Freon 12. The use of the latter was discontinued by the automotive industry due to its effect on the earth's ozone layer. It can still be obtained and used for maintenance of the older systems, but only by licensed and certified A/C technicians. The 134a can be purchased by anyone for use. Neither are to be purposely vented to the atmosphere.The condenser, which looks a lot like a radiator, is where the refrigerant is cooled to a high pressure liquid. The car's cooling fan helps do this. As the compressed gas enters the top it's cooled and comes out the bottom as a high pressure liquid. The liquid then heads toward the evaporator inside the car, but must pass through a metering device such as an orifice tube or thermal expansion valve. The metering devices control the temperature of the evaporator (most desirable is around 32 degrees) by limiting the amount of refrigerant into it- too much and the evaporator freezes up, too little, not enough cooling. Condensers designed after the mid 90's usually have to be replaced along with the compressor if it suffers internal damage from seizing up. The orifice tube is the simplest and cheapest metering device. It is located somewhere between the condenser and the evaporator. This point can be found in a properly functioning system by locating the area between the outlet of the condenser and the inlet of the evaporator that suddenly makes the change from hot to cold. Although cheap to buy, they are expensive to replace because the system must be discharged and recharged. The other common metering device is the thermal expansion valve, or TXV. It is commonly found on import and aftermarket systems. It senses both temperature and pressure. It is usually next to the evaporator. The evaporator is where you feel the cool!. It provides several functions, such as removal of heat and humidity. The ideal temperature of the evaporator is 32° F. As the refrigerant enters the bottom of the evaporator as a low pressure liquid, warm air passing through the evaporator fins causes the refrigerant to boil (refrigerants have very low boiling points). This results in the absorption of large amounts of heat. This heat is then carried off with the refrigerant to the outside of the vehicle back to the compressor. Then the process starts over again. Partners :
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